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supply chain management

Supply Chain Management

 

Technical description

This module is essentially used to determine the delivery or provision status of one or more order items. If an order item has been delivered, it is displayed as completed. If it has not been delivered, all components of the supply chain required for complete delivery are displayed with their respective status.

The status of possible follow-up documents (purchase requisition, purchase order, goods receipt, quality assurance, returns document) is analysed for MRP order parts (merchandise); for MRP production parts, the status of the follow-up documents is determined and displayed accordingly for all parts of the BOM (exploded BOM item, parts requisition, production order, purchase order documents, etc.).

If an MRP order part has now been produced, the system also searches flexibly for follow-on documents from production and vice versa.

ClassiX® supports flexible MRP, which means that purchased parts can sometimes be manufactured or production parts can sometimes be (partially) ordered.
This flexible MRP is also recognised and correctly evaluated by SCM.

Deadline overruns are also labelled.

The availability in the warehouse is determined for stocked parts. In the missing parts list with the option "Insufficient parts only", only those stock parts are displayed that are in stock in insufficient quantities on the required date.

A series of options (see below) is used to quickly obtain an overview of the delivery capability and its bottlenecks. The option to navigate to subsequent documents or higher-level items allows you to quickly obtain all the information you need to intervene to ensure punctual delivery.

Functionality

List window

Menu
Menu itemMenu description
Edit-
Select-
: : Sales orderA screen for selecting a sales order or its items is displayed.

If a sales order is selected, its unused advance requirements are automatically taken into account.

: : Stock orderA screen for displaying a stock order is opened. After entering a stock order number, a stock order item can be selected and dragged and dropped into the list window.
: : Advance requirementA screen for displaying a preliminary requirement is opened. After entering a preliminary requirement number, a preliminary requirement item can be selected and dragged and dropped into the list window.
: : Parts requestA screen for selecting a part request is displayed.
: : Production orderA screen for displaying a production order is opened. After entering a production order number, a production order item can be selected and dragged and dropped into the list window.
Sort-
: : Document type/subsequent document/provisionThe list is sorted according to the specified columns.
: : Cancel sortingThe original state of the list is restored without sorting.
: Refresh displayThe original status of the list is restored. This may have been changed by expanding/collapsing lines (see below).
CloseClose window
OptionsCall up options window
Gantt chartDisplay the list in the form of a Gantt chart (additional installation required)

 

Toolbar
IconToolbar description
CX_SALES_ORDER.pngA screen for selecting a sales order or its items is displayed.
CX_STOCK_ORDER.pngA screen for displaying a stock order is opened. After entering a stock order number, a stock order item can be selected and dragged and dropped into the list window.
CX_ADVANCE_DEMAND.pngA screen for displaying an advance requirement is opened. After entering an advance requirement number, an advance requirement item can be selected and dragged and dropped into the list window.
CX_ITEM_DEMAND.pngA screen for selecting a part request is displayed.
CX_PRODUCTION_ORDER.pngA screen for displaying a production order is opened. After entering a production order number, a production order item can be selected and dragged and dropped into the list window.
CX_AMOUNT_calculation.pngThe original state of the list is restored. This may have been changed by expanding/collapsing lines (see below).
CX_ITEM.pngThe maintenance screen of the part of a selected line is opened.
CX_STOCK_ACCOUNT.pngThe logistics account of the part of a selected line is displayed.
CX_STOCK_on.pngThe stock of the part of a selected line is displayed.
CX_STOCK_log.pngThe stock movements of the part of a selected line are displayed.
CX_DISPO_ACCOUNT.pngThe MRP account of the part of a selected line is displayed with its movements.
tree.pngThe document history of the selected line is displayed.
gantt.pngDisplay of the list in the form of a Gantt chart (additional installation required)
copytoclipboard.pngThe displayed list can be printed in the form of various predefined reports. A missing parts list is available by default (see option Display/only lowest missing parts).
list_load.pngRestore saved list
list_save.pngSave current list content. The list content for this list is saved in this window for the logged-in user. It can then be quickly restored using the "Restore saved list" button.
list_load_delete.pngDelete saved list

 

Fields
FieldField description
Schedule as task - No direct executionThe programme run is executed via an application calendar. To schedule a batch or "night" run in this way, tick this box, set all the desired options via the "Options" menu and select the sales orders to be evaluated.

Once the sales orders have been selected, a task for the night run is created directly, which remains open on the screen for post-processing. It displays the numbers of the sales orders selected for evaluation.

Once the evaluation has been run during the night, the result is saved in a user list at the end (list_load.png) from which it can then be opened by double-clicking and then possibly printed via a report.

Several analyses can be scheduled per night for different sales orders per user.

All scheduled tasks per user can be found in a list "Own application calendar" in the main menu under "User->Own application calendar". By default, only the open tasks that have not yet been executed are displayed here.

list-
: Sales orderOutput of the full path of an order item.
: LevelLevel of the displayed list entry. A sales order item itself can already have a level due to the structure of the order. This level is increased by the structure of the follow-on and secondary documents (parts list -> parts request). (see also Expand/Collapse)
TypeType of the displayed list entry. These can be order items themselves (including order group, sales set or item) or follow-on document types (purchase order, parts list item, etc.). The type is described in the "Document type" column (see below).
NumberIdentification number of the part or work centre (see next column). + Attributes of the part
: Part/workplacePart or work centre in the displayed document (see previous column).
QuantityRequested quantity of the part/workstation by the displayed document.
LogisticsLogistics identifier of the part in the displayed document: "K" = purchased part, "F" = production part
ProvisionStaging type of the part in the displayed document.
: Part requestFor order items (primary order) that are MRP production parts, the resulting subsequent part request number (secondary order) is output here.
Document typeDocument type of the displayed list entry. These can be order items themselves (including order group, sales set or sales item) or follow-on document types (purchase order, parts list item, etc.). The document type is displayed as a symbol in the "Type" column (see above).
Follow-up documentThe last subsequent document in the document history for the displayed document is displayed.
DoneCompleted entries receive a tick symbol here.
: Document statusFor completed entries, output of the status of the entry itself, for uncompleted items, output of the status of the last follow-up document.
Additional infoDepending on the type of follow-up document, further information is output here. For purchase orders, information on whether direct delivery (="Direct") plus the abbreviation of the contact person; for production orders, the first, unfinished work centre.
missed deadlineIndicated by a red dot if the latest start date of an item that has not yet been started or the latest end date of an item that has already been started but not yet completed has already been exceeded (with today's reference date).
Latest end dateLatest end of fulfilment of the list entry.
: Latest startLatest start of fulfilment of the list entry.
: Reference end dateOutput of the reference end date. As the column content can be controlled via options, the column heading changes accordingly.
Stock levelCurrent stock level of the part of the displayed document. If the current stock level is negative, the number is displayed in red, otherwise in green.
Stock shortageThe display of the stock shortage depends on the stock availability option: If this option is set to "as of today", the stock shortage is compared to the current stock level.
If the stock availability option is set to "by date", the availability is checked against the part's MRP account on the earliest start date. If the requirement cannot be fully covered, any stock shortage is also displayed in red.
Lead timeLead time to fulfil the list entry.
: Earliest startEarliest start of the fulfilment of the list entry.
: Earliest endEarliest end of fulfilment of the list entry.
: EntryInternal line type
: Line typeInternal sequential line number

In addition to this global menu, there is a context-sensitive menu (right mouse button) relating to an individual list entry.

Context menu
Menu itemMenu description
Unfold"Collapsed" (see below) list entries can be expanded again level by level.
CollapseAll higher-level documents associated with the selected list entry are hidden from the list. A redisplay is possible individually per level via "Expand" (see above) or as a whole via the menu item/button "Refresh display" (see above).
Superordinate part(s)-
: DisplaysThe documents above the selected list entry - and therefore of a lower level - are displayed in selected form. They can be displayed level by level (individually) or completely up to the "top" primary document (entire supply chain).

Reset
The last extended display of higher-level parts is removed from the list.
Navigate-
Order itemThe item of the primary order is called up for maintenance.
: Sales orderThe primary order is called up for maintenance.
: Follow-up document itemThe item of the displayed follow-on document is called up for maintenance.
: Follow-up document headerThe header data of the displayed follow-on document is called up for maintenance.
Remove selected itemsThe lines selected in the list are removed from the view.

 

Options window

All settings can be made here. The window can only be closed using the "OK" button.
Requirements are never displayed twice, i.e. if an order item to be produced exists as an open requirement for which there is already an exploded BOM item, the BOM item is displayed as to be produced, not the order item. The same applies to requirements requests: If a trading goods order item is still open, only its follow-on document is displayed, not the order item itself. No settings in the options are necessary for this.

Menu
Menu itemMenu description
Edit-
: Set default settingsall changed settings are reset to default

 

fields
FieldField descriptionFilter missing parts list for productionFilter missing parts list for production + merchandise
Display
: Display filter-  
: : only missing partsOnly "not completed" items in the supply chain are displayed, i.e. a missing parts list is obtained. If only stock parts that will not be available in sufficient quantities on the desired date are to be displayed, the option "Only unavailable parts" must be set on the "Parts" option tab.

Attention - Irregularity for missed appointments:

When checking appointments, please note that planned receipt documents that are scheduled earlier than today and have not yet arrived are automatically scheduled as "tomorrow" appointments!

So if an order was scheduled for 6 February 2008 and has a purchase order with the same date, but today is 7 February 2008 and the purchase order has not yet arrived, then the sales order is classified as a missing part and receives the shortage indicator in the MRP account. This item also appears in SCM as a missing part!

11
: : : only lowest missing partsOnly the open/uncompleted secondary items with the highest level are output. If a part - within the supply chain - requires upstream (higher-level) parts that do not all have the status "completed" themselves, this part is not displayed, but the upstream part or parts that have not been completed are displayed.

The list therefore only shows the parts that need to be "completed" first in order to be able to complete the primary trigger items step by step.

If filtering has been set (see staging filter), the parts are considered the "lowest" missing part if the staging type of the upstream parts - including unfinished parts - does not match the set filter. If, for example, an unfinished production part consists exclusively of stock material that is also unfinished = not withdrawn, the production part is displayed instead of the open stock withdrawals.

If you still want to see the primary trigger items ("To whom does this missing part belong?") after the list has been created, you can display them again using the context menu (Display higher-level parts). New items added to the list can then also be removed again (see below: Reset last extended display extension)

  
: : only parts from productionOnly parts that belong to a current production (parts were planned in a released part request) are processed, i.e. a pure production missing parts list is obtained.1 
Read in-  
: : Replace sales orderWhen a new sales order/new order item is read in, the existing list is replaced.11
: : Add sales orderWhen importing a new sales order/order item, the existing list is not replaced; an entire list can be created from various orders/order items.  
: Graduated filter-  
: : Type-  
: : : DynamicThe supply chain is only tracked up to (and including) the level of completed secondary order items, i.e. completed secondary order items are not exploded any further. If you still want to track them after output, you can "Expand" completed secondary order items using the context menu.  
: : : NoneThe supply chain is output completely.11
: : : FixIf this option is selected, an additional field opens to determine the highest level of the supply chain to be output.  
: : : : PlaneDetermination of the highest level of the supply chain to be issued  
parts
Provisioning filter-  
: : no filteringLine entries with parts of any staging type are output. Further specifications can be made for the staging types "Order part" and "Stock parts" (see below).11
: : FilteringIf this option is selected, an additional field opens for selecting the staging types - even multiple times: production part, purchased part, stock part. Only those list entries are then displayed whose parts correspond to the selected provision type. If the "Order parts" staging type is selected, you can select further options relating to service items and direct deliveries (see below). If the "Stock parts" staging type is selected, you can choose whether the stock availability should be checked on time (see below).  
: : : Deployment typeSelection of the provisioning type after activation of filtering  
: Order parts-  
: : ServicesSpecifies whether service items are to be output or not.  
: : Direct deliverySpecifies whether direct delivery items are to be output or not.  
: Bearing parts-  
: : Stock availabilitySpecifies whether timely stock availability is to be checked.  
: : : as of todayA stock availability check "as of today" carries out the check for a possible stock shortage (list columns) against the current stock level.  
: : : by appointmentThe "by date" check is carried out on schedule against the MRP flows of the part in its MRP account.  
: : Only unavailable partsOnly stock withdrawals that are not available in sufficient quantities on the withdrawal date are displayed in the missing parts list. If this option is not set, all stock reservations that have not yet been withdrawn are displayed.  
: : Hide KANBAN partsThis option is set by default, i.e. KANBAN parts are hidden.  
: Part type-  
: : TypeThe type of the order item is checked  
: : : Show text articleIf the box is not ticked, order items for text articles (not to be confused with text blocks!) are not displayed.  
Manufacturing
: Routing filter-  
: : no work sequences displayThe work sequences of production order items are not displayed.  
: : Display work sequencesThe work sequences of production order items are displayed.  
Dates
: Dates preview-  
: : toIf the earliest, latest start and end date of a list entry and the reference end date are outside the appointment preview (all appointments are later than the appointment preview), the list entry is not displayed.  
: Reference end date-  
: : Provision dateThe provision date is output as the reference date for the deadline check. If this is not defined, the delivery date is used.  
: : Delivery dateThe delivery date is output as a reference date for the deadline check.  

 

Buttons
ButtonButton description
OK BUTTONSettings are saved and window is closed

 

Related topics

 

Technical documentation

Module name

oitmsupp.mod

 

implementation

Set up SUPPLY_CHAIN subfolder in REPORTS folder, implement corresponding reports.

Operational business